THB系列凸輪式雙轉(zhuǎn)子泵是我公司結(jié)合國內(nèi)外先進(jìn)技術(shù)經(jīng)多年研發(fā)而成的多用途雙向容積泵,產(chǎn)品的專業(yè)制造技術(shù)和制造精度達(dá)到國際同類產(chǎn)品先進(jìn)水平。該產(chǎn)品借助于工作腔里的多個固定容積輸送單位的周期性轉(zhuǎn)化來達(dá)到輸送流體的目的。原動機(jī)的機(jī)械能通過泵直接轉(zhuǎn)化為輸送流體的壓力能,泵的流量只取決于工作腔容積變化值以及其在單位時間內(nèi)的變化頻率,而(理論上)與排出壓力無關(guān):轉(zhuǎn)子泵依靠兩個同步反向轉(zhuǎn)動的轉(zhuǎn)子(轉(zhuǎn)子葉數(shù)為2-8)在旋轉(zhuǎn)過程中于進(jìn)料口處產(chǎn)生吸力(直空度),兩轉(zhuǎn)子將轉(zhuǎn)子室分隔成幾個小空間,在傳動軸的帶動下進(jìn)行反方向旋轉(zhuǎn),介質(zhì)即被輸送至出料口,從而產(chǎn)生了較高的排放壓力,如此往復(fù)循環(huán),特別適合中高粘度介質(zhì)的輸送。
THB series cam type double rotor pump is a multi-purpose bidirectional positive displacement pump developed by our company through years of research and development combined with advanced domestic and foreign technologies. The professional manufacturing technology and precision of the product have reached the advanced level of similar international products. This product achieves the purpose of conveying fluids by utilizing the periodic conversion of multiple fixed volume conveying unitsin the working chamber.
The mechanical energy of the prime mover is directly converted into the pressure energy of the conveying fluid by the pump, and the flow rate of the pump depends only on the change value of the working chamber volume and its change frequency in the unit time, and (theoretically) has nothing to do with the discharge pressure. The rotor pump relies on two synchronous reverse rotation of the rotor (the number of rotor blades is 2-8) to produce suction (straight void) at the feed port during the rotation process, the two rotors separate the rotor chamber into several small Spaces, and rotate inthe opposite direction under the drive of the drive shaft, the medium is transported to the discharge port, resulting in a higher discharge pressure, so reciprocating cycle, Especially suitable for medium and high viscosity medium transportation.
性能曲線圖
PERFORMANCE CURVE
型號說明:
Model Description
技術(shù)參數(shù)一覽表
TABLE OETECHNICALPARAMETERS
泵頭結(jié)構(gòu)
轉(zhuǎn)子泵泵頭解剖圖
ROTOR PUMP HEAD ANATOMICAL DRAWINGS
工作原理
WORKING PRINCIPLE
轉(zhuǎn)子泵性能特點(diǎn)
ROTORM PUMP PERFORMANCE CHARACTERISTICS
?可輸送介質(zhì)粘度為≤200萬厘泊以及含固量為60%的漿料;
?流量輸送范圍:01-300m3/h;
?可承受溫度范圍:-40~300°C;
?移動式泵可以吸取各種桶裝物料,吸入真空度達(dá)-0.02MPa~-0.08MPa;
?轉(zhuǎn)子泵中凡與輸送物料接觸的零配件,均采用符合國家衛(wèi)生標(biāo)準(zhǔn)的不繡鋼材料制作其密封件均采用無毒橡膠??煽康姆冷P性和無毒密封性確保了安全衛(wèi)生。
?轉(zhuǎn)子的流線結(jié)構(gòu)以及轉(zhuǎn)子室中無死點(diǎn)和非金屬件,避免了對被輸送物質(zhì)造成污染。
?適用于就地CIP清洗與蒸汽消毒,符合美國FDA規(guī)范要求及醫(yī)藥級(GMP)規(guī)范要求。
?特別適用于再輸送過程中容易起泡沫以及輸送高粘度、高濃度及任何含顆粒的介質(zhì),經(jīng)其輸送的物料保持原有的品質(zhì)不變,轉(zhuǎn)子泵不起任何理化反應(yīng)。
?采用外裝動、靜環(huán)式機(jī)械密封,可直接水沖洗,耐高壓,不易磨損,無泄漏。
?體積小,流量大,揚(yáng)程壓力高,適用長距離與高阻力定量輸送。
?泵的轉(zhuǎn)子與傳動齒輪分開,且在泵腔內(nèi)各零配件之間保證一定的間隙相互不接觸,無磨損低噪音,可靠性好,使用壽命長,節(jié)能降耗。
?配置變頻器后,可以隨意調(diào)節(jié)流量,并可做一般計(jì)量泵使用。
?結(jié)構(gòu)緊湊,維護(hù)方便,幾乎無易損件,運(yùn)行成本低。
?保溫冷卻泵采用內(nèi)置式結(jié)構(gòu),導(dǎo)熱性好;根據(jù)用戶連接需求,可選配法蘭式卡箍式、螺口式,還可根據(jù)用戶需求,在泵頭配置衛(wèi)生級安全閥。
?A slurry with a medium viscosity of ≤ 2 million CPs and a solid content of 60% can be transported;
?Flow conveyingrange:01-300m3/h
?Can withstand temperature range:-40~300℃
?The mobile pump can absorb various barreled materials, with asuction vacuum degree of-0.02MPa~-0.08MPa
?All spare parts in contact with the conveyed materials in the rotary pump are made of stainless steel materials that comply with national health standards, and their sealing component sare made of non-toxic rubber.The reliable rust prevention and non-toxic sealing ensure safety and hygiene.
?The streamline structure of the rotor and the absence of dead points and non-metallic components in the rotor chamber prevent contamination caused by transported materials
?Suitable for on-site CIP cleaning and steam disinfection,fully compliant with US FDA regulatory requirements And pharmaceuticalgrade(GMP)regulatory requirements
?lt is especially suitable for conveying media with high viscosity,high concentration and any particles that are easy to form foam in the process of retransmission.The conveyed materials will keep the original quality unchanged, and the rotor pump will not have any physicaland chemicalreaction
?Adopting external dynamic and static ring mechanical seals,which can be directly rinsed with water, resistant to high pressure,not easily worn,andleak free
?Small volume, high flow rate, high head pressure, suitable for long-distance and high resistance quantitative conveying.
?The rotor of the pump is separated from the transmission gear,and a certain gap is ensured between the various components in the pump chamber to avoid contact with each other. lt has no wear,low noise,good reliability,long service life, and energy conservation and consumption reduction.
?After configuring the frequency converter, the flow can be adjusted freely and can be used as a general metering pump
?Compact structure,easy maintenance, almost no vulnerableparts,and low operating cost.
?The insulation cooling pump adopts a built-in structure with good thermal conductivity;According to the user's connection requirements,flange type, clamp type, and screw type can be optional, and sanitary safety valves can also be installed at the pump head according to user needs.
應(yīng)用領(lǐng)域
APPLICATION FIELD
精細(xì)化工:顏料、涂料、塑料助劑、紡織助劑、膠黏劑、樹脂乳化、熱溶膠、密封劑、膠水、漿料、整理劑、表面活性劑、均梁劑、碳黑分散、防粘劑、織物整理劑、光亮劑、皮革助劑、顏料膏劑等。
石油化工:潤滑劑、重油乳化、柴油乳化、改性瀝青、催化劑、蠟乳劑等。
生物醫(yī)藥:注射劑、抗菌素、藥乳液、藥乳膏、保健品、微膠囊乳化、細(xì)胞組織破碎等。
涂料油墨:印刷油墨、油漆、乳膠漆、建筑涂料、納米涂料、光固化涂料涂料助劑、炭黑分散、打印墨水、釉、膨潤土等。
農(nóng)藥:殺蟲劑、除草劑、藥乳油、化肥、農(nóng)藥助劑等納米材料:納米材料的分散、解聚等。
食品工業(yè):果汁、果醬、冰淇淋、乳制品、食品添加劑、茶飲料、巧克力豆奶、香精、牛奶等。
日化產(chǎn)品:液體洗滌劑、面霜、唇膏、洗面奶、硅油乳化、日用香精護(hù)膚品、化妝品等造紙:紙漿、填料、干強(qiáng)劑、濕強(qiáng)劑、施膠劑、助留助濾劑、消泡劑涂布、水處理化學(xué)品等。
Fine chemical industry: pigments, coatings, plastic additives, textile additives,adhesives, resin emulsions, thermosols, sealants, adhesives, slurries, finishing agents, surfactants, beam stabilizers, carbon black dispersions, anti sticking agents, fabric finishing agents, brighteners, leather additives, pigment pastes,etc
Petrochemical industry: lubricants, heavy oil emulsification, diesel emulsification, modified asphalt, catalysts, wax emulsions, etc
Biomedicine: injections, antibiotics, pharmaceutical lotion, pharmaceuticacreams, health products, microencapsulated emulsions, cell tissuefragmentation, etc
Coatings and inks: printing ink, paint, latex paint, architectural coatings,nanocoats, UV curable coating additives, carbon black dispersion, printing ink.glaze, bentonite, etc.
Pesticides: Nanomaterials such as insecticides, herbicides, pesticide emulsions, fertilizers, pesticide additives, etc.: dispersion and depolymerization of nanomaterials.
Food industry: fruit juice, jam, ice cream, dairy products, food additives, tea drinks, chocolate soymilk, essence, milk, etc.
Daily chemical products: liquid detergent, face cream, lipstick, facial cleanser, silicone oil emulsion, daily essence skin care products,cosmetics,etc.Paper making: pulp, filler, dry strength agent, wet strength agent, sizing agent, retention and filtration aid, defoamer coating,water treatment chemicals,etc
轉(zhuǎn)子泵結(jié)構(gòu)
Rotor Pump Structure
聯(lián)軸整體組裝,使體積變小長度可以減短100-250毫米減少占地面積結(jié)構(gòu)緊湊,外包不銹鋼,鏡面拋光,外形美觀,檔次高,避免原來涂膏油漆的脫落。性能優(yōu)化:采用聯(lián)軸整體組裝減少彈性聯(lián)軸器功率消耗,噪音及磨損更換而提高工作效率,得到了較高的效率,較小的內(nèi)部滑動和更長的使用壽命。
The overall assembly of the coupling reduces the volume and length by 100-250 millimeters, reducing the footprint. The structure is compact, wrapped in stainless steel, mirror polished, aesthetically pleasing, and of high grade,avoiding the detachment of the original paste and paint. Performance optimization: The use of integral coupling assembly reduces power consumption, noise, and wear of the elastic coupling, improves work efficiency,and achieves the highest efficiency, minimum internal sliding, and longer service life.
分類標(biāo)準(zhǔn)
Classification Standard
該產(chǎn)品的制造標(biāo)準(zhǔn)分為醫(yī)藥級、耐腐蝕型、污泥型三大系列;在結(jié)構(gòu)上分為高壓高粘度、高壓低粘度兩大類;制造商按產(chǎn)品的應(yīng)用領(lǐng)域分為普通型、食品級、化工級、油田型、特種型五大系列。產(chǎn)品的核心部件和密封裝置根據(jù)不同介質(zhì)的不同特性和使用環(huán)境采用不同的材質(zhì)和不同的密封形式制造,以滿足冬種物料的性能和生產(chǎn)工藝流程需要提高了該產(chǎn)品的專業(yè)輸送性能。
Classification criteria: The manufacturing standards of this product are divided into three series: pharmaceutical grade, corrosion-resistant type, and sludge type. In terms of structure, it is divided into two categories: high-pressure high viscosity and high-pressure low viscosity. Manufacturers are divided into five series based on the application field of the product: ordinary type, food grade,chemical grade, oilfield type, and special type. The core components and sealing devices of the product are manufactured using different materials and sealing forms according to the different characteristics of different media and usage environments, in order to meet the performance and production process requirements of winter materials and improve the professional conveying performance of the product.
轉(zhuǎn)子葉數(shù)選擇參考
ROTOR VANE QUANTITY SELECTION REFERENCE
單葉轉(zhuǎn)子
這種轉(zhuǎn)子是專門為解決輸送含有大顆粒物料而設(shè)計(jì)制造的。其特有的形狀和曲線使其具有在輸送含大顆粒物料時比其他泵更具優(yōu)勢,并且能夠在輸送的過程中避免物料中的顆粒的損壞。
his type of rotor is specifically designed and manufactured for conveying materials containing large particles. Its unique shape and curve give it an advantage over other pumps in conveying materials containing large particles,and it can effectively avoid damage to particles in the material during transportation.
雙葉轉(zhuǎn)子
當(dāng)轉(zhuǎn)子葉片超過三片后,其容積量因轉(zhuǎn)子葉片的增加而減少。轉(zhuǎn)子葉片越多,容積量越少,多葉轉(zhuǎn)子在輸送物料時穩(wěn)定性相對有所提高,但在輸送過程中容易破碎顆粒物料。
When the number of rotor blades exceeds three, the volume decreases with the increase of rotor blades. Themore rotor blades there are, the less volume there is. Thestability of multi blade rotors in conveying materials is relatively improved, but they are prone to crushing granular materials during the conveying process.
三葉轉(zhuǎn)子
常有輸送含有顆粒的物料或餡料的輸送中使用這種結(jié)構(gòu)的轉(zhuǎn)子泵,破碎率降低,這種泵在輸送物料的過程中一般對流動性很差的或物料中臺有顆粒的情況下效果比較好。
This type of rotor pump is often used in the transportation of materials or fillings containing particles, which reduces the crushing rate. This type of pump is generally more effective in conveying materials with poor fluidity or particles in the middle of the material.
多葉轉(zhuǎn)子
通用的轉(zhuǎn)子類型,容積量大于其它類型轉(zhuǎn)子,各種性能指標(biāo)優(yōu)于單葉、兩葉轉(zhuǎn)子。
The universal rotor type has a larger volume than other types of rotors, and various performance indicators are better than single blade and two blade rotors.
密封形式
SEAL TYPE
單端面平衡機(jī)封:
Single-face Balanced Mechanical Seal:
平衡式結(jié)構(gòu)設(shè)計(jì),具有自調(diào)節(jié)功能,使用壽命長;為通用型機(jī)封。典型的輸送介質(zhì)有番茄醬,花生醬,乳液洗發(fā)露,糖漿,優(yōu)酸乳等。
Advanced balanced structure design, with self-adjustingfunction and long service life.Normal type to use.Typicapumped medium: tomato sauce, peanut butter,lotion,shampoo, syrup, yogurt etc.
雙端面水冷卻機(jī)封:
Double-face Water-cooled Machine Seal:
通常在輸送惡劣的介質(zhì)條件下使用,如高粘度,高含固量,有害或有毒液體。典型的介質(zhì)有巧克力,砂漿,危險(xiǎn)化品,PVC黏膠,感光乳劑,樹脂等。
It is usually used in the delivery of harsh media conditions,such as high viscosity, high solid content, harmful or toxic liquids. Typical media are chocolate, mortar, dangerous chemicals,PVC adhesive, photographic emulsion, resin and so on.
波紋管機(jī)封:
Metal Bellows Mechanical Seal:
具有較大的彈性、強(qiáng)度和剛度,可適用于高溫液體
lt has large elasticity, strength and rigidity,which is suitable for liquids with high temperature